HOW TO INSTALL EZ-LOCK
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This installation guideline gives you step by step instructions for installing EZ-Lock sheet. EZ-Lock sheet is installed above Purlin construction as shown in the picture below.
Components inside the EZ-Lock packaging:
- EZ-Lock sheet 6 meter (10 pcs)
- Flashing 6 meter (2 pcs)
- Aluminium middle bracket (117 pcs)
- Upper cover (10 pcs)
- Base cover (10 pcs)
- Metal screw (156 pcs)
- Rubber gasket (26 pcs)
- Warranty card (1 pc)
- Installation guidelines (1 pc)
The supporting tools and materials you will need for the installation of EZ-Lock:
- Rubber hammer
- Drill and drill bits
- Sealant (Recommended: OCI N-192)
- Noise-stop tape (color: white)
01 EZ-Lock is installed on the purlin. The recommended distance between purlin is 600 mm or maximum 650 mm, to allow thermal expansion.
02 The recommended slope for the frame is minimum of 5o to ensure sufficient rain water run off.
03 Cover the purlin’s surface which will be in touch with the installation of EZ-Lock with white Noise-stop tape.
04 Measure the required EZ-Lock sheet dimensions in accordance with the purlin using a roll-meter. We recommend measure the middle part prior to the installation, so the trimming results of the sheets at the right-end and left-end will be more equal. Caution: please make sure to only trim the overlapping crest on one side and the lower crest on other side. Remove the masking under the sheet accordingly before installation.
05 Trim EZ-Lock sheet according to the required size by using a fine toothed jigsaw.
06 Attach EZ-Lock sheets that has been trimmed to the flashing and secure all sides of the connection by using a rubber hammer.
07 Drill a few points on the purlin and flashing (based on purlin’s distance) to unite both parts. Then attach the screw and rubber gasket to the hole.
08 Install the aluminium middle bracket to EZ-Lock sheet that has been installed.
09 Drill the aluminium middle bracket and the purlin. The hole at aluminium middle bracket should be 20% bigger than the screw diameter to give room for thermal expansion.
10 Install the screw to the aluminium middle bracket to fasten it to the purlin.
11 Combine the following EZ-Lock sheet to the installed EZ-Lock sheet.
12 Secure all sides of the connection using a rubber hammer until all the connection is fastened.
13 Repeat steps 8-12 to install the rest of EZ-Lock sheet, except for the last EZ-Lock sheet.
14 For the last EZ-Lock sheet, trim the sheet based on the required size on Step 4 with jigsaw and repeat Step 6.
15 After trimming, combine the last EZ-Lock sheet with the rest of the sheets that have been installed and re-tighten all parts of the connection using a rubber hammer.
16 Repeat Step 7.
17 Trim the upper and base cover according to the required size with grinder/jigsaw/hacksaw, in order to attach the cover to the edge part between EZ-Lock and flashing. If EZ-Lock coincides with wall, the upper cover is not required, but it must be ensured that the connection to the wall connection uses Sealant OCI N-192.
18 Insert Sealant OCI N-192 around 3 mm depth inside the cover and install the edge cover that has been trimmed to the edge between EZ-Lock and flashing.
19 Install the upper cover and the base cover along the upper and bottom sides of installed EZ-Lock with the use of Sealant OCI N-192.
20 Repeat step 17 and 18 to cover the edge on the other end and install the cover with the use of Sealant OCI N-192.
21 Your EZ-Lock has been successfully installed and removed the EZ-Lock masking directly after the installation.
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